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Manipulator, also known as balance lifting, balance booster, manual load shifting machine, is a novel, for material handling and installation of labor-saving operation of power equipment. It skillfully uses the principle of force balance, so that the operator on the weight of the corresponding push and pull, can balance the movement and positioning in space. The weight floats as it is raised or dropped. Without skilled inching, the operator pushes and pulls the weight by hand to correctly place it anywhere in the space.
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Keywords: column fixed type, assisted manipulator, intelligent hoist
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Manipulator, also known as balance lifting, balance booster, manual load shifting machine, is a novel, for material handling and installation of labor-saving operation of power equipment. It skillfully uses the principle of force balance, so that the operator on the weight of the corresponding push and pull, can balance the movement and positioning in space. The weight floats as it is raised or dropped. Without skilled inching, the operator pushes and pulls the weight by hand to correctly place it anywhere in the space.

Advantages of using manipulator: high safety, save labor, improve efficiency and quality, prolong machine life, prevent mold damage, reduce product defect rate, save raw materials, reduce cost, save labor. The use of manipulator can enhance the competitiveness of enterprises. Our mechanical hand is a new high-tech manipulator, the use of light weight design, reduce wiring, free space around the molding machine to increase, save electricity and other performance.

Full pneumatic assisted manipulator, according to the field space can choose a variety of installation, has achieved the best use effect.

1. Structure: the full pneumatic power manipulator is mainly composed of installation base, host and fixture.

2. Installation foundation is divided into: 1. Column fixed type 2. Base mobile 3. Ceiling suspension mobile;

3. Fixture: generally according to the external dimensions of the workpiece provided by customers to customize. Fixtures generally have 1. Hook type; 2. Grab type; 3. Clamping type; 4. Internal swelling type; 5. Lift type; 6. Gripping type; 7. Clamp turn transformation (turn over 90° or 180°); 8. Vacuum adsorption; 9. Vacuum adsorption turn transformation (turn over 90° or 180°) and other ways, specifically according to the site of the workpiece and the environment to choose and design, has achieved the best use effect.

4. Main engine: mainly composed of balancing cylinder and rigid multi-shutdown cantilever, the main parameters are lifting capacity and service radius.

 

 

model

 

Work pressure

(bar)

 

 

Maximum Service half diameter (m)

(Can be adjusted according to the actual situation)

 

 

Maximum lifting capacity

(Kg)

 

 

Maximum lifting range (m)

(Can be adjusted according to the actual situation)

 

HJZL-50

5

2.5

50

2

HJZL-75

5

2.5

75

2

HJZL-100

5

2.5

100

2

HJZL-125

5

2.5

125

2

HJZL-150

5

2.5

150

2

HJZL-175

5

2.5

175

1.5

HJZL-200

5

2.5

200

1.5

HJZL-250

5

2.5

250

1.5

HJZL-300

5

2.5

300

1.5

HJZL-400

5

2.5

400

1.5

      HJZL-500

5

2.5

  500

1.5

Working radius and lifting stroke can be set according to workpiece size and site requirements

 

Principle: Through the rapid and accurate adjustment of the air pressure in the balance cylinder, the real-time balance state of the workpiece within a certain weight range is realized. According to the different weight of the lifting workpiece, the smallest model of the machine should be selected in line with the maximum weight of the workpiece. If we use a manipulator with a maximum load of 200Kg to carry 30Kg of the workpiece, then the operation performance is certainly not good, and it feels very heavy. Equipped with gas storage tank, can continue to use a cycle in the case of gas cut off, at the same time will alarm, remind the operator, when the pressure drops to a certain extent, start the self-lock function to prevent the workpiece from falling. It also has a safety system so that the operator cannot release the workpiece during handling or when the workpiece is not placed on a safe surface. With a variety of non-standard fixtures, the manipulator can lift various shapes of the workpiece.

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Features:

1. Full balance, no gravity, labor saving, handling the maximum weight of the traction is less than 2 kg.

2. Any rotary joint brake, so that the body can be long or regular to maintain the required posture.

3. When the body is accidentally terminated, it will not fall for a certain period of time.

4. In place indicating function to ensure that the product is fully grabbed and fully released.

5. Misoperation protection function, the workpiece can not be released when suspended.

6. Integrated control handle, so that the operator more convenient to control the body.

7. The workpiece surface protection, to ensure that the workpiece surface will not be scratched.

8. Grab guide, zero gravity suspension state, so that the workpiece picking more efficient, to ensure that the product docking random movement and precise determination of position.

9. Energy saving, the whole machine does not need power supply, only a pipe connected to 5KG gas source can complete all the work.

10. Flexible structure to work in any working environment.

11. The surface is treated by permanent antirust spraying.

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Cantilever crane

Cantilever crane

The working intensity is light, composed of column, rotary arm, rotary drive device and chain electric hoist, the lower end of the column is fixed on the concrete foundation through the anchor bolt, driven by cycloid reducer cantilever rotary, electric hoist in the cantilever I steel for about straight line operation, and lifting heavy objects. The spiral arm is hollow steel structure, light weight, large span, large lifting weight, economic and durable. Built-in walking mechanism, using special engineering plastic walking wheel with rolling bearing, small friction force, walking light; Small size, especially to improve the hook stroke. (The system can also be configured with domestic or imported full pneumatic hoist) All specifications have a common advantage: light weight, long rotary arm, large lifting weight, installation, operation, maintenance is simple. They are fully self-contained and are ideal for job cranes and for outdoor yards and loading platforms. The fixed column covers a small area. Maximum lift height can be obtained with very small lift headroom
Vacuum suction crane

Vacuum suction crane

The equipment adopts vacuum pump negative pressure station as the vacuum generating device, automatic vacuum degree adjustable control, vacuum pump maintenance is convenient, the whole equipment is equipped with 6 vacuum suckers, multi-point adsorption to ensure that the steel plate in the process of handling can maintain a high level without tilt; The position of each sucker on the beam is adjustable, and the position of each beam on the main beam is also adjustable. At the same time, each sucker is equipped with a manual ball valve to control the opening and closing, so as to ensure that the same equipment is suitable for steel plates up to 3000mm
Fully automatic manipulator

Fully automatic manipulator

The utility model relates to an automatic manipulator operated by simulating human hands. It can be fixed procedures to grab, carry objects or handle tools to complete some specific operations. The application of manipulator can replace people engaged in monotonous, repetitive or heavy manual labor, to achieve the mechanization and automation of production, to replace people in the harmful environment of manual operation, improve working conditions, to ensure personal safety, so widely used in mechanical manufacturing, metallurgy, electronics, light industry and atomic energy and other departments. Industrial production departments, used in high temperature, serious pollution in the place to take out work parts and loading and unloading materials. Automatic manipulator is usually used as an additional device for machine tools or other machines, such as loading and unloading and transferring the workpiece on automatic machine tools or automatic production lines, and changing the tool in the machining center, generally without independent control devices. The application of automatic manipulator in forging industry can further develop the production capacity of forging equipment and improve the working conditions such as heat and fatigue.
Intelligent hoist

Intelligent hoist

1. Adjust the position of the spinner according to the position of the material to begin to lift the material, and then move the material to the specified position through the rotating joint and intelligent elevator. After laying down the material, circulate the next workflow.

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Suzhou Haijun Automation Machinery Co., Ltd.  |   Copyright  2021 All Rights Reserved.    苏ICP备13022660号-1   |   power by:300.cn

Suzhou Haijun Automation Machinery Co., Ltd.   

Copyright  苏ICP备13022660号-1

power by:300.cn